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38

7X24 MAGAZINE SPRING 2015

desired temperatures in that aisle. If

demand on the data center is low

and a particular aisle is not

generating much heat, thermal

sensors and controls will perform

accordingly.

TURN UP THE TEMPERATURE

In your data center: Aisle containment

also enables you to manage cooling

to address server inlet temperatures,

rather than indirectly based on return

air temperatures. This increased

precision can provide the confidence

to raise data center temperatures

closer to the ASHRAE maximum of

80.5° F.

In your chiller: In thermal

management systems that use water

to capture and remove heat, raising

water temperatures in the chiller can

deliver additional savings. Chillers

have traditionally been set to keep

water temperature at 45° F, but many

facilities are now raising chilled water

temperatures above 55° F to reduce

chiller costs and widen the window at

which economizers can operate.

MATCH COOLING TO THE

LOAD

Variable capacity thermal

management units equipped with

variable speed digital compressors

and variable speed or EC fans are

becoming the norm. These

technologies allow thermal

management units to match their

capacity to changes in the IT load

and operate more efficiently at all

capacities. This is key to improving

unit efficiency, since the thermal

management system is sized for a

maximum IT load that rarely occurs.

Any system that can’t efficiently adapt

to actual operating conditions is

wasting energy.

Fans are big consumers of energy in

thermal management units.

Upgrading from fixed speed to

variable speed fans can yield a

particularly strong return on

investment because of the

relationship between fan speed and

energy consumption: reducing fan

speed by 20 percent provides almost

80 percent savings in fan power

consumption. That means a relatively

small adjustment in fan speed can cut

fan energy consumption in half.

UPGRADE THERMAL

MANAGEMENT SYSTEM

CONTROLS

Intelligence can make or break a

thermal management approach, and

intelligence requires sophisticated

controls. Sophisticated does not

necessarily mean expensive. An

amazing amount of functionality is

built into the current generation of

many thermal management system

controls, including multi-unit

teamwork control with fan

coordination, coordination between

external condensers and indoor

cooling units, capacity and power

usage monitoring, auto-tuning,

economizer control, and custom

staging and sequencing. New

controls provide the ability to safely

implement and coordinate each of

the strategies mentioned above.

EXTEND VISIBILITY BY USING

WIRELESS SENSORS

The more visibility the controls have

into equipment operating parameters

and conditions in the data center, the

better decisions they can make. New

generations of wireless sensors are

making it simpler and more

affordable to extend visibility beyond

return air and supply air temperatures

to include server inlet temperature.

When variables such as server inlet

temperature, supply air temperature,

return air temperature, water

temperature, outside temperature,

fan speed and unit energy

consumption are all monitored in real-

time, the control system has the data

it needs to optimize performance

within a single unit, across multiple

indoor units, and between indoor and

outdoor units.

DEPLOY NEW ECONOMIZER

TECHNOLOGY

The introduction of variable capacity

cooling marked a major step forward

for data center thermal management,

but the promise of matching thermal

management equipment performance

to real-time conditions is just now

being realized by using economizers

integrated with intelligent controls in

thermal management systems.

Traditional economizer systems use

outside air or complex water systems

to minimize the use of compressors or

chillers. They have a long history in

the data center and even in

temperate climates can deliver

significant savings. For example, in

Atlanta, Georgia, economization can

provide cooling energy savings of

more than 40 percent. The challenges

of economizer use have always been

to use outside air or water in ways

that do not impact the reliability of IT

systems and to be able to easily

control the level of economization

based on changing outside

temperatures.

Economizers with pumped refrigerant

have now been integrated directly

into thermal management systems

that include a high-efficiency variable

capacity compressor. System controls

measure IT loads and outdoor

temperatures and automatically

switch in and out of economization

mode. During optimal ambient

Compressors are the biggest energy consumer in

thermal management systems. During optimal

ambient conditions, a system equipped with a

pumped refrigerant economizer can provide

full economizer operation to reduce compressor

energy consumption to zero.